Created October 21, 2019 © CERN-OHL

DIY Capacitive Backlit Touch Panel Switches

Cant find the light switches in the dark? Our Switch has a backlit capacitive touch panel and can be controlled by app / Alexa / Google Home

AdvancedProtip26

DIY Capacitive Backlit Touch Panel Switches

Things used in this project

Hardware components

STMicroelectronics STM32F13C8T6

Espressif ESP8266 ESP-12E

Broadcom 0603 RGB LED

Resistor 10k ohm

HLK PM01

STMicroelectronics T810 Triac

onsemi MOC3063

Through Hole Resistor, 360 ohm

TTP223

0.1uF 0603 Capacitor

Tantalum Polymer Capacitor, 100 µF

500ma Fuse 1206

Software apps and online services

IFTTT Amazon Alexa service

Arm MDK-Essential Edition

Arduino IDE

Blynk

Hand tools and fabrication machines

Hot Air Station, Industrial

Soldering iron (generic)

Story

What was the need:

I live with my grandparents due to their age they couldn't see or hear properly and sometimes they are forgetful. Everytime they get up in the middle of the night they couldn't find the light switch and this was a problem since they could trip and fall on something they couldn't see.

I wanted a solution which can be easily customized and will fit in my existing wall switch fitting with no rewiring. So, I prototyped a backlit touch panel switch which worked on wifi. I was able to quickly intergate it with Amazon alexa with IFTTT and made a mobile app with Blynk.

My grandparents loved using the switch for a variety of reasons

When we were going on trip they usually worry if they had any home appliances ON. Now they just see in the mobile app and turn off everying.
They usually worry about our place getting robbed. Now even when they are hundreds of kilometers away they can turn the lights on in the evening and this simulates a presence in the home.
My grandparents use the mobile app when they are getting up in the middle of the night to turn on and off the lights from their bed and when they couldn't find the phone, the backlight in the switch guided them towards the switch.

Seeing them use the product which I developed gave me a sense of acheivement. So, i started my own startup "Hatch Prototype".

Here's a link to the product on tindie store

https://www.tindie.com/products/Oriana/capacitive-touch-panel-switches-arduino-compatible/

How it Works:

I used STM32F103C8T6 Microcontroller which Controlls the Backlight LED and the TRIACs. The STM32 Microcontroller communicates with the ESP8266 VIA UART. The ESP8266 Send Commands to the STM32 to turn on and off the switch.

The ESP8266 Works based on MQTT protocol.

Front Panel PCB Layout

Here's a video of me assembling the PCB of First commercial prototype

Here are some pictures after installing

thanks :)

Schematics

Code

#include <Arduino.h>
#include <ESP8266WiFi.h>
#include <ESP8266WebServer.h>
#include <DNSServer.h>
#include <WiFiManager.h>
#include "Adafruit_MQTT.h"
#include "Adafruit_MQTT_Client.h"



#define AIO_SERVER      "192.168.1.10"
#define AIO_SERVERPORT  1883                   // use 8883 for SSL
#define AIO_USERNAME    ""
#define AIO_KEY         ""

WiFiClient client;
Adafruit_MQTT_Client mqtt(&client, AIO_SERVER, AIO_SERVERPORT, AIO_USERNAME, AIO_KEY);
Adafruit_MQTT_Subscribe onoffbutton = Adafruit_MQTT_Subscribe(&mqtt, AIO_USERNAME "switches/sw1");
String vals[10];
bool dataValid = false;
byte outBuff[] = {0xCC,0xAA,0xCC,0xAA,0x00,0x00,0x00,0x00,0x00,0x00};




void MQTT_connect() {
  int8_t ret;
  if (mqtt.connected()) {
    return;
  }
  //int retries = 3;
  while ((ret = mqtt.connect()) != 0) { // connect will return 0 for connected
       mqtt.disconnect();
       delay(5000);  // wait 5 seconds  Serial.println(); Serial.println();
  //Serial.print("Connecting to ");

  while (WiFi.status() != WL_CONNECTED) {
    delay(500);
    //Serial.print(".");
  }


}
}

byte calcCRC()
{
  byte cr =0x00;
  for(int g=0;g<9;g++)
  {
    cr ^= outBuff[g];
  }

  return cr;
}


int splitString(String inpu, char delim)
{

  int len = inpu.length();
  char dm[len];
  byte idxs[20];
  idxs[0] = 0;
  inpu.toCharArray(dm,len);
  int ret = 0;
  for(int i=0;i<len;i++)
  {
    if(dm[i] == delim)
    {
      ret++;
      idxs[ret] = i;
    }
  }
  idxs[ret+1] = len;
  if(ret!=0)
  {

    bool firstOver = false;
    for(int f=0;f<ret+1;f++)
    {
      if(firstOver == false)
      {
        vals[f] = inpu.substring(idxs[f],idxs[f+1]);
        firstOver = true;
      }
      else
      {
        vals[f] = inpu.substring(idxs[f]+1,idxs[f+1]);
      }

    }


  }
return ret;
}

void setup() {

  Serial.begin(115200);
  WiFiManager wifiManager;
  wifiManager.setDebugOutput(false);
  if(!wifiManager.autoConnect("Switch 1","elixir1234"))
  {
    delay(3000);
    ESP.reset();
    delay(5000);
  }
  mqtt.subscribe(&onoffbutton);
  // put your setup code here, to run once:
}

void loop() {
  MQTT_connect();
  Adafruit_MQTT_Subscribe *subscription;
  while ((subscription = mqtt.readSubscription(5000))) {
    if (subscription == &onoffbutton) {
      //Serial.print(F("Got: "));
      String smp = (char *) onoffbutton.lastread;
      int dm = splitString(smp,',');
      if(dm!=0)
      {
          if(vals[0] == "SWITCH")
          {
            if(vals[1] == "STATE")
            {
              int s1,s2,s3,s4;
              s1 = vals[2].toInt();
              s2 = vals[3].toInt();
              s3 = vals[4].toInt();
              s4 = vals[5].toInt();
              outBuff[4] = 0x01;
              if(s1 == 0)
              {
                outBuff[5] = 0x00;
              }
              else if(s1 == 1)
              {
                outBuff[5] = 0x01;
              }
              else
              {
                outBuff[5] = 0x22;
              }
//--------------------------------------------------------------
              if(s2 == 0)
              {
                outBuff[6] = 0x00;
              }
              else if(s2 == 1)
              {
                outBuff[6] = 0x01;
              }
              else
              {
                outBuff[6] = 0x22;
              }

//---------------------------------------------------------------
              if(s3 == 0)
              {
                outBuff[7] = 0x00;
              }
              else if(s3 == 1)
              {
                outBuff[7] = 0x01;
              }
              else
              {
                outBuff[7] = 0x22;
              }
//---------------------------------------------------------------
              if(s4 == 0)
              {
                outBuff[8] = 0x00;
              }
              else if(s4 == 1)
              {
                outBuff[8] = 0x01;
              }
              else
              {
                outBuff[8] = 0x22;
              }

              outBuff[9] = calcCRC();
              Serial.write(outBuff,10);
            }
            else if(vals[1] == "ON")
            {
              int s1,s2,s3;
              s1 = vals[2].toInt();
              s2 = vals[3].toInt();
              s3 = vals[4].toInt();
              if((s1<256)&&(s2<256)&&(s3<256))
              {
                outBuff[4] = 0x02;
                outBuff[5] = (char) s1;
                outBuff[6] = (char) s2;
                outBuff[7] = (char) s3;
                outBuff[8] = 0x00;
                outBuff[9] = calcCRC();
                Serial.write(outBuff,10);
              }

            }

            else if(vals[1] == "OFF")
            {
              int s1,s2,s3;
              s1 = vals[2].toInt();
              s2 = vals[3].toInt();
              s3 = vals[4].toInt();
              if((s1<256)&&(s2<256)&&(s3<256))
              {
                outBuff[4] = 0x03;
                outBuff[5] = (char) s1;
                outBuff[6] = (char) s2;
                outBuff[7] = (char) s3;
                outBuff[8] = 0x00;
                outBuff[9] = calcCRC();
                Serial.write(outBuff,10);
              }

            }
          }
      }
  }
}
  delay(5);
}

#include "main.h"
#include "tim.h"
#include "usart.h"
#include "gpio.h"
#include "stdbool.h"


/* Private includes ----------------------------------------------------------*/
/* USER CODE BEGIN Includes */

/* USER CODE END Includes */

/* Private typedef -----------------------------------------------------------*/
/* USER CODE BEGIN PTD */

/* USER CODE END PTD */

/* Private define ------------------------------------------------------------*/
/* USER CODE BEGIN PD */

/* USER CODE END PD */

/* Private macro -------------------------------------------------------------*/
/* USER CODE BEGIN PM */

/* USER CODE END PM */

/* Private variables ---------------------------------------------------------*/

/* USER CODE BEGIN PV */

/* USER CODE END PV */

/* Private function prototypes -----------------------------------------------*/
void SystemClock_Config(void);
/* USER CODE BEGIN PFP */


void RGB(uint8_t ch,uint8_t d, uint8_t e, uint8_t f);
void initRGB(void);
void setBuzz(uint8_t bzz);
uint8_t byteMap(uint8_t x);
bool digitalRead(uint8_t pin);
void digitalWrite(uint8_t pinz, bool statx);
void processSwitch(void);
void fadeColor(void);
void processInputs(void);
uint8_t crc(void);
void processSerial(void);
bool sw1,sw2,sw3,sw4;
bool t1 = false;
bool t2 = false;
bool t3 = false;
bool t4 = false;
uint8_t onColor[] = {255,165,0};
uint8_t offColor[] = {0,0,255};
uint8_t inBuff[11];
uint8_t outBuff[] = {0xCC,0xAA,0xCC,0xAA,0x00};
bool inBuff_isValid = false;



/* USER CODE END PFP */

/* Private user code ---------------------------------------------------------*/
/* USER CODE BEGIN 0 */

/* USER CODE END 0 */

/**
  * @brief  The application entry point.
  * @retval int
  */
int main(void)
{
  /* USER CODE BEGIN 1 */

  /* USER CODE END 1 */

  /* MCU Configuration--------------------------------------------------------*/

  /* Reset of all peripherals, Initializes the Flash interface and the Systick. */
  HAL_Init();

  /* USER CODE BEGIN Init */

  /* USER CODE END Init */

  /* Configure the system clock */
  SystemClock_Config();

  /* USER CODE BEGIN SysInit */

  /* USER CODE END SysInit */

  /* Initialize all configured peripherals */
  MX_GPIO_Init();
  MX_TIM1_Init();
  MX_TIM2_Init();
  MX_TIM3_Init();
  MX_TIM4_Init();
  MX_USART1_UART_Init();
  MX_USART2_UART_Init();
  /* USER CODE BEGIN 2 */
  initRGB();
   RGB(1,0,0,0);
   RGB(2,0,0,0);
   RGB(3,0,0,0);
   RGB(4,0,0,0);
   sw1 = false;
   sw2 = false;
   sw3 = false;
   sw4 = false;
  /* USER CODE END 2 */

  /* Infinite loop */
  /* USER CODE BEGIN WHILE */
  while (1)
  {
    /* USER CODE END WHILE */
    processInputs();
   processSerial();
   processSwitch();
    /* USER CODE BEGIN 3 */
  }
  /* USER CODE END 3 */
}

/**
  * @brief System Clock Configuration
  * @retval None
  */
void SystemClock_Config(void)
{
  RCC_OscInitTypeDef RCC_OscInitStruct = {0};
  RCC_ClkInitTypeDef RCC_ClkInitStruct = {0};

  /**Initializes the CPU, AHB and APB busses clocks
  */
  RCC_OscInitStruct.OscillatorType = RCC_OSCILLATORTYPE_HSI;
  RCC_OscInitStruct.HSIState = RCC_HSI_ON;
  RCC_OscInitStruct.HSICalibrationValue = RCC_HSICALIBRATION_DEFAULT;
  RCC_OscInitStruct.PLL.PLLState = RCC_PLL_ON;
  RCC_OscInitStruct.PLL.PLLSource = RCC_PLLSOURCE_HSI_DIV2;
  RCC_OscInitStruct.PLL.PLLMUL = RCC_PLL_MUL12;
  if (HAL_RCC_OscConfig(&RCC_OscInitStruct) != HAL_OK)
  {
    Error_Handler();
  }
  /**Initializes the CPU, AHB and APB busses clocks
  */
  RCC_ClkInitStruct.ClockType = RCC_CLOCKTYPE_HCLK|RCC_CLOCKTYPE_SYSCLK
                              |RCC_CLOCKTYPE_PCLK1|RCC_CLOCKTYPE_PCLK2;
  RCC_ClkInitStruct.SYSCLKSource = RCC_SYSCLKSOURCE_PLLCLK;
  RCC_ClkInitStruct.AHBCLKDivider = RCC_SYSCLK_DIV1;
  RCC_ClkInitStruct.APB1CLKDivider = RCC_HCLK_DIV2;
  RCC_ClkInitStruct.APB2CLKDivider = RCC_HCLK_DIV1;

  if (HAL_RCC_ClockConfig(&RCC_ClkInitStruct, FLASH_LATENCY_1) != HAL_OK)
  {
    Error_Handler();
  }
}

/* USER CODE BEGIN 4 */

/* USER CODE END 4 */

/**
  * @brief  This function is executed in case of error occurrence.
  * @retval None
  */
void Error_Handler(void)
{
  /* USER CODE BEGIN Error_Handler_Debug */
  /* User can add his own implementation to report the HAL error return state */

  /* USER CODE END Error_Handler_Debug */
}

#ifdef  USE_FULL_ASSERT
/**
  * @brief  Reports the name of the source file and the source line number
  *         where the assert_param error has occurred.
  * @param  file: pointer to the source file name
  * @param  line: assert_param error line source number
  * @retval None
  */
void assert_failed(uint8_t *file, uint32_t line)
{
  /* USER CODE BEGIN 6 */
  /* User can add his own implementation to report the file name and line number,
     tex: printf("Wrong parameters value: file %s on line %d\r\n", file, line) */
  /* USER CODE END 6 */
}
#endif /* USE_FULL_ASSERT */

void RGB(uint8_t ch,uint8_t d,uint8_t e, uint8_t f)
{
  uint8_t red = byteMap(d);
  uint8_t grn = byteMap(e);
  uint8_t blu = byteMap(f);

  if(ch == 1)
  {
    htim2.Instance->CCR1 = red;
    htim2.Instance->CCR2 = grn;
    htim4.Instance->CCR1 = blu;
  }
  else if(ch == 2)
  {
    htim3.Instance->CCR4 = red;
    htim2.Instance->CCR3 = grn;
    htim2.Instance->CCR4 = blu;

  }
  else if(ch == 3)
  {
    htim3.Instance->CCR1 = red;
    htim3.Instance->CCR2 = grn;
    htim3.Instance->CCR3 = blu;
  }
  else if(ch == 4)
  {
    htim4.Instance->CCR2 = red;
    htim4.Instance->CCR3 = grn;
    htim4.Instance->CCR4 = blu;
  }

}

void initRGB()
{
  HAL_TIM_PWM_Start(&htim1,TIM_CHANNEL_1 );
  HAL_TIM_PWM_Start(&htim2,TIM_CHANNEL_1 );
  HAL_TIM_PWM_Start(&htim2,TIM_CHANNEL_2 );
  HAL_TIM_PWM_Start(&htim2,TIM_CHANNEL_3 );
  HAL_TIM_PWM_Start(&htim2,TIM_CHANNEL_4 );
  HAL_TIM_PWM_Start(&htim3,TIM_CHANNEL_1 );
  HAL_TIM_PWM_Start(&htim3,TIM_CHANNEL_2 );
  HAL_TIM_PWM_Start(&htim3,TIM_CHANNEL_3 );
  HAL_TIM_PWM_Start(&htim3,TIM_CHANNEL_4 );
  HAL_TIM_PWM_Start(&htim4,TIM_CHANNEL_1 );
  HAL_TIM_PWM_Start(&htim4,TIM_CHANNEL_2 );
  HAL_TIM_PWM_Start(&htim4,TIM_CHANNEL_3 );
  HAL_TIM_PWM_Start(&htim4,TIM_CHANNEL_4 );
}

void setBuzz(uint8_t bzz)
{
  htim1.Instance->CCR1 = bzz;
}


uint8_t byteMap(uint8_t x)
{
  uint8_t in_min = 0;
  uint8_t in_max = 255;
  uint8_t out_min = 255;
  uint8_t out_max = 0;
  return (x - in_min) * (out_max - out_min) / (in_max - in_min) + out_min;
}


bool digitalRead(uint8_t pin)
{
  GPIO_PinState dx = GPIO_PIN_RESET;
  bool ret = false;

  if(pin == 1)
  {
      dx = HAL_GPIO_ReadPin(GPIOA, GPIO_PIN_12);
  }
  else if(pin == 2)
  {
        dx = HAL_GPIO_ReadPin(GPIOA, GPIO_PIN_11);
  }

  else if(pin == 3)
  {
    dx = HAL_GPIO_ReadPin(GPIOA, GPIO_PIN_1);

  }

  else if(pin == 4)
  {
    dx = HAL_GPIO_ReadPin(GPIOA, GPIO_PIN_0);

  }

  if(dx == GPIO_PIN_SET)
  {
    ret = true;
  }
  return ret;
}

void digitalWrite(uint8_t pinz, bool statx)
{
  GPIO_PinState dd = GPIO_PIN_RESET;
  if(statx == true)
  {
    dd = GPIO_PIN_SET;
  }
  if(pinz == 1)
  {
    HAL_GPIO_WritePin(GPIOB, GPIO_PIN_12, dd);
  }
  else if(pinz == 2)
  {
    HAL_GPIO_WritePin(GPIOB, GPIO_PIN_13, dd);
  }
  else if(pinz == 3)
  {
    HAL_GPIO_WritePin(GPIOB, GPIO_PIN_14, dd);
  }
  else if(pinz == 4)
  {
    HAL_GPIO_WritePin(GPIOB, GPIO_PIN_15, dd);
  }

}






void processSwitch()
{
  if(sw1 == true)
  {
    RGB(1,onColor[0],onColor[1],onColor[2]);
    digitalWrite(1, true);
  }
  else
  {
    RGB(1,offColor[0],offColor[1],offColor[2]);
    digitalWrite(1, false);
  }


  if(sw2 == true)
  {
    RGB(2,onColor[0],onColor[1],onColor[2]);
    digitalWrite(2, true);
  }
  else
  {
    RGB(2,offColor[0],offColor[1],offColor[2]);
    digitalWrite(2, false);
  }

  if(sw3 == true)
  {
    RGB(3,onColor[0],onColor[1],onColor[2]);
    digitalWrite(3, true);
  }
  else
  {
    RGB(3,offColor[0],offColor[1],offColor[2]);
    digitalWrite(3, false);
  }


  if(sw4 == true)
  {
    RGB(4,onColor[0],onColor[1],onColor[2]);
    digitalWrite(4, true);
  }
  else
  {
    RGB(4,offColor[0],offColor[1],offColor[2]);
    digitalWrite(4, false);
  }
}


void fadeColor()
{
  uint32_t delval = 20;
  HAL_Delay(500);

  for(int i=0;i<255;i++)
  {
    for(int j=0;j<5;j++)
    {
      RGB(j,i,0,0);
    }
    HAL_Delay(delval);
  }

  for(int i=255;i>0;i--)
  {
    for(int j=0;j<5;j++)
    {
      RGB(j,i,0,0);
    }
    HAL_Delay(delval);
  }



  //------------------------------------Red OVER------------------//
  for(int i=0;i<255;i++)
  {
    for(int j=0;j<5;j++)
    {
      RGB(j,0,i,0);
    }
    HAL_Delay(delval);
  }


  for(int i=255;i>0;i--)
  {
    for(int j=0;j<5;j++)
    {
      RGB(j,0,i,0);
    }
    HAL_Delay(delval);
  }



//------------------------------------------Green OVER ---  -------//
for(int i=0;i<255;i++)
{
for(int j=0;j<5;j++)
{
  RGB(j,0,0,i);
}
HAL_Delay(delval);
}

  for(int i=255;i>0;i--)
  {
    for(int j=0;j<5;j++)
    {
      RGB(j,0,0,i);
    }
    HAL_Delay(delval);
  }

}
//----------------------------------------------------------------------------

void processInputs()
{
  bool s1,s2,s3,s4;
  s1 = digitalRead(1);
  s2 = digitalRead(2);
  s3 = digitalRead(3);
  s4 = digitalRead(4);
//----------------------------------------H1----------------------------------
  if(s1 == true)
  {
    if((t1==false)&&(sw1==false))
    {
      sw1 = true;
      t1 = true;
    }
    else if((t1==false)&&(sw1==true))
    {
      sw1 = false;
      t1 = true;
    }
  }
  else
  {
    t1 = false;
  }
  //----------------------------------------H2----------------------------------
  if(s2 == true)
  {
    if((t2==false)&&(sw2==false))
    {
      sw2 = true;
      t2 = true;
    }
    else if((t2==false)&&(sw2==true))
    {
      sw2 = false;
      t2 = true;
    }
  }
  else
  {
    t2 = false;
  }
  //----------------------------------------H3----------------------------------
  if(s3 == true)
  {
    if((t3==false)&&(sw3==false))
    {
      sw3 = true;
      t3 = true;
    }
    else if((t3==false)&&(sw3==true))
    {
      sw3 = false;
      t3 = true;
    }
  }
  else
  {
    t3 = false;
  }
  //----------------------------------------H4----------------------------------
  if(s4 == true)
  {
    if((t4==false)&&(sw4==false))
    {
      sw4 = true;
      t4 = true;
    }
    else if((t4==false)&&(sw4==true))
    {
      sw4 = false;
      t4 = true;
    }
  }
  else
  {
    t4 = false;
  }

}


uint8_t crc()
{
  uint8_t cdc = 0x00;
  for(int i=0;i<9;i++)
  {
    cdc ^= inBuff[i];
  }
  return cdc;
}

void processSerial()
{
  for(int i=0;i<10;i++)
  {
    inBuff[i] = 0x00;
  }
  inBuff_isValid = false;
  HAL_UART_Receive(&huart1, inBuff, 10,10);

  if((inBuff[0]==0xCC)&&(inBuff[1]==0xAA)&&(inBuff[2]==0xCC)&&(inBuff[3]==0xAA))
  {
    outBuff[0] = crc();
    outBuff[1] = inBuff[9];
    HAL_UART_Transmit(&huart1, outBuff, 5,50);

    if(inBuff[9] == crc())
    {

      inBuff_isValid = true;
    }
  }

  if(inBuff_isValid == true)
  {
    if(inBuff[4] == 0x01)
    {
      if(inBuff[5] == 0x01)
      {
        sw1 = true;
      }
      else if(inBuff[5] == 0x00)
      {
        sw1 = false;
      }


      if(inBuff[6] == 0x01)
      {
        sw2 = true;
      }
      else if(inBuff[6] == 0x00)
      {
        sw2 = false;
      }


      if(inBuff[7] == 0x01)
      {
        sw3 = true;
      }
      else if(inBuff[7] == 0x00)
      {
        sw3 = false;
      }

      if(inBuff[8] == 0x01)
      {
        sw4 = true;
      }
      else if(inBuff[8] == 0x00)
      {
        sw4 = false;
      }
    }
//--------------------------CMD 0x02------------------------------

else if(inBuff[4]==0x02)
{
  onColor[0] = inBuff[5];
  onColor[1] = inBuff[6];
  onColor[2] = inBuff[7];
}

//--------------------------CMD 0x03------------------------------
if(inBuff[4]==0x03)
{
  offColor[0] = inBuff[5];
  offColor[1] = inBuff[6];
  offColor[2] = inBuff[7];
}

  }
}




/************************ (C) COPYRIGHT HatchPrototype *****END OF FILE****/

Credits

Cyril Anthony

1 project • 1 follower

DIY Capacitive Backlit Touch Panel Switches

Things used in this project

Hardware components

Software apps and online services

Hand tools and fabrication machines

Story

What was the need:

How it Works:

Custom parts and enclosures

Switch back Chassis

Switch Front Panel

Schematics

Capacitive Switch Schematic

Code

ESP8266 Code

STM32 Code

Credits

Cyril Anthony

Comments

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DIY Capacitive Backlit Touch Panel Switches

DIY Capacitive Backlit Touch Panel Switches

Things used in this project

Hardware components

Software apps and online services

Hand tools and fabrication machines

Story

What was the need:

How it Works:

Custom parts and enclosures

Switch back Chassis

Switch Front Panel

Schematics

Capacitive Switch Schematic

Code

ESP8266 Code

STM32 Code

Credits

Cyril Anthony

Comments

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