Balogun oluwafemi
Published © CERN-OHL

ATmega328 MPPT Solar Charger

Solar chargers converts only 55% of the solar energy, this cost a lot of solar panels. MPPT chargers converts almost 99% of solar energy.

IntermediateFull instructions provided7 hours14,143
ATmega328 MPPT Solar Charger

Things used in this project

Hardware components

ATmega328
Microchip ATmega328
×1
SparkFun Low Current Sensor Breakout - ACS712
SparkFun Low Current Sensor Breakout - ACS712
×1
RGB Backlight LCD - 16x2
Adafruit RGB Backlight LCD - 16x2
×1
irfp3710
×1
RHRP30120
×1
CAPACITORS
×1
RESISTOR
×1
IR2104
×1
Linear Regulator (7805)
Linear Regulator (7805)
×1
Big Red Dome Button
SparkFun Big Red Dome Button
×1
16 MHz Crystal
16 MHz Crystal
×1
LED (generic)
LED (generic)
×1
DIODE
×1

Software apps and online services

Arduino IDE
Arduino IDE
PROTEUS DESIGN SUITE

Hand tools and fabrication machines

Drill, Screwdriver
Drill, Screwdriver

Story

Read more

Schematics

MPPT solar charger

Code

MPPT solar charger

C/C++
Please Note, I am not the real author of this project. The real author commented that it wasnt working. then i decided to take a look at it and modify it. now it is working. all thanks to debaish dutta
//ARDUINO MPPT SOLAR CHARGE CONTROLLER 
//Original Author: Debasish Dutta/deba168
// This code was wrote for an arduino Nano based Solar MPPT 
// This code is a modified version of sample code.
// Adapted for Arduino Pro mini on my project on 11/2016
#include "TimerOne.h"
#include "LiquidCrystal_I2C.h"
#include "Wire.h"
// A0 - Voltage divider (solar)

// A1 - ACS 712 Out
// A2 - Voltage divider (battery)
// A4 - LCD SDA
// A5 - LCD SCL
// D5 - LCD back control button
// D6 - Load Control
// D8 - 2104 MOSFET driver SD
// D9 - 2104 MOSFET driver IN
// D11- Green LED
// D12- Blue LED
// D13- Red LED
#define LOAD_ALGORITHM 0
#define SOL_VOLTS_CHAN 0
#define BAT_VOLTS_CHAN 1
#define SOL_AMPS_CHAN 2
#define AVG_NUM 8
#define SOL_VOLTS_SCALE 0.024900275
#define BAT_VOLTS_SCALE 0.024926075
#define SOL_AMPS_SCALE  0.024506081
#define PWM_PIN 9
#define PWM_ENABLE_PIN 8
#define PWM_FULL 1023
#define PWM_MAX 100
#define PWM_MIN 60
#define PWM_START 90
#define PWM_INC 1
#define TRUE 1
#define FALSE 0
#define ON TRUE
#define OFF FALSE
#define TURN_ON_MOSFETS digitalWrite(PWM_ENABLE_PIN, HIGH)
#define TURN_OFF_MOSFETS digitalWrite(PWM_ENABLE_PIN, LOW)
#define ONE_SECOND 50000
#define LOW_SOL_WATTS 5.00
#define MIN_SOL_WATTS 1.00
#define MIN_BAT_VOLTS 11.00
#define MAX_BAT_VOLTS 14.10
#define BATT_FLOAT 13.60
#define HIGH_BAT_VOLTS 13.00
#define LVD 11.5
#define OFF_NUM 
9
#define LED_GREEN 11
#define LED_BLUE 12
#define LED_RED 13
#define LOAD_PIN 
6
#define BACK_LIGHT_PIN 
5      
byte battery_icons[6][8]=
{{
  0b01110,
  0b11011,
  0b10001,
  0b10001,
  0b10001,
  0b10001,
  0b11111,
  0b00000,
},
{
  0b01110,
  0b11011,
  0b10001,
  0b10001,
  0b10001,
  0b11111,
  0b11111,
  0b00000,
},
{
  0b01110,
  0b11011,
  0b10001,
  0b10001,
  0b11111,
  0b11111,
  0b11111,
  0b00000,
},
{
  0b01110,
  0b11011,
  0b11111,
  0b11111,
  0b11111,
  0b11111,
  0b11111,
  0b00000,
},
{
  0b01110,
  0b11111,
  0b11111,
  0b11111,
  0b11111,
  0b11111,
  0b11111,
  0b00000,
},
{
  0b01110,
  0b11111,
  0b11111,
  0b11111,
  0b11111,
  0b11111,
  0b11111,
  0b00000,
}};
#define SOLAR_ICON 6
byte solar_icon[8] =

{
  0b11111,
  0b10101,
  0b11111,
  0b10101,
  0b11111,
  0b10101,
  0b11111,
  0b00000};
#define PWM_ICON 7
byte _PWM_icon[8]=
{
  0b11101,
  0b10101,
  0b10101,
  0b10101,
  0b10101,
  0b10101,
  0b10111,
  0b00000,
};
byte backslash_char[8]=
{
  0b10000,
  0b10000,
  0b01000,
  0b01000,
  0b00100,
  0b00100,
  0b00010,
  0b00000,
};
float sol_amps;
float sol_volts;
float bat_volts;
float sol_watts;

float old_sol_watts = 0;
unsigned int seconds = 0;
unsigned int prev_seconds = 0;
unsigned int interrupt_counter = 0;
unsigned long time = 0;
int delta = PWM_INC;
int pwm = 0;
int back_light_pin_State = 0;
boolean load_status = false;
enum charger_mode {off, on, bulk, bat_float} charger_state;
LiquidCrystal_I2C lcd(0x27, 2, 1, 0, 4, 5, 6, 7, 3, POSITIVE
void setup()
{
  pinMode(PWM_ENABLE_PIN, OUTPUT);
  TURN_OFF_MOSFETS;
  charger_state = off;
  lcd.begin(20,4);
  lcd.backlight();
  for (int batchar = 0; batchar < 6; ++batchar)
  {
    lcd.createChar(batchar, battery_icons[batchar]);
  }
  lcd.createChar(PWM_ICON,_PWM_icon);
  lcd.createChar(SOLAR_ICON,solar_icon);
  lcd.createChar('\\', backslash_char);
  pinMode(LED_RED, OUTPUT);
  pinMode(LED_GREEN, OUTPUT);
  pinMode(LED_BLUE, OUTPUT);
  Timer1.initialize(20);
  Timer1.pwm(PWM_PIN, 0);
  Timer1.attachInterrupt(callback);
  Serial.begin(9600);
  pwm = PWM_START;
  pinMode(BACK_LIGHT_PIN, INPUT);
  pinMode(LOAD_PIN,OUTPUT);
  digitalWrite(LOAD_PIN,LOW);

  digitalWrite(BACK_LIGHT_PIN,LOW);
  lcd.setCursor(0, 0);
  lcd.print("SOL");
  lcd.setCursor(4, 0);
  lcd.write(SOLAR_ICON);
  lcd.setCursor(8, 0);
  lcd.print("BAT");
}
void loop()
{
  read_data();
  run_charger();
// print_data();
  load_control();
  led_output();
  lcd_display();
}
int read_adc(int channel)
{
  int sum = 0;
  int temp;
  int i;
  for (i=0; i<AVG_NUM; i++) { temp = analogRead(channel); su
  {
    interrupt_counter = 0;
    seconds++;
  }
}
void set_pwm_duty(void)
{
  if (pwm > PWM_MAX)
  {

    pwm = PWM_MAX;
  }
  else if (pwm < PWM_MIN)
  {
    pwm = PWM_MIN;
  }
  if (pwm < PWM_MAX)
  {
    Timer1.pwm(PWM_PIN,(PWM_FULL * (long)pwm / 100), 20);
  }
  else if (pwm == PWM_MAX)
  {
    Timer1.pwm(PWM_PIN,(PWM_FULL - 1), 20);
}
}   
void run_charger(void)
{
  static int off_count = OFF_NUM;
  switch (charger_state)
  {
    case on:
      if (sol_watts < MIN_SOL_WATTS) { charger_state = off; 
      {
        charger_state = bat_float;
      }
      else if (sol_watts < LOW_SOL_WATTS)
      {
        pwm = PWM_MAX;
        set_pwm_duty();
      }
      else
      {
        pwm = ((bat_volts * 10) / (sol_volts / 10)) + 5;
        charger_state = bulk;
      }
      break;


    case bulk:
      if (sol_watts < MIN_SOL_WATTS) { charger_state = off; 
      {
        charger_state = bat_float;
      }
      else if (sol_watts < LOW_SOL_WATTS) { charger_state = 
        {
          delta = -delta;
        }
        pwm += delta;
        old_sol_watts = sol_watts;
        set_pwm_duty();
      }
      break;
    case bat_float:
      if (sol_watts < MIN_SOL_WATTS) { charger_state = off; 
      {
        TURN_OFF_MOSFETS;
        pwm = PWM_MAX;
        set_pwm_duty();
      }
      else if (bat_volts < BATT_FLOAT)
      {
        pwm = PWM_MAX;
        set_pwm_duty();
        TURN_ON_MOSFETS;
        if (bat_volts < (BATT_FLOAT - 0.1)) { charger_state 
      {
        off_count--;
      }
      else if ((bat_volts > BATT_FLOAT) && (sol_volts > bat_
      {
        charger_state = bat_float;
        TURN_ON_MOSFETS;
      }

      else if ((bat_volts > MIN_BAT_VOLTS) && (bat_volts < B
      {
        charger_state = bulk;
        TURN_ON_MOSFETS;
      }
      break;
    default:
      TURN_OFF_MOSFETS;
      break;
  }
}
void load_control()
{
#if LOAD_ALGORITHM == 0
  load_on(sol_watts < MIN_SOL_WATTS && bat_volts > LVD);
#else
  load_on(sol_watts > MIN_SOL_WATTS && bat_volts > BATT_FLOA
#endif
}
void load_on(boolean new_status)
{
  if (load_status != new_status)
  {
    load_status = new_status;
    digitalWrite(LOAD_PIN, new_status ? HIGH : LOW);
  }
}
void print_data(void)  // you can skip this part)
{
  Serial.print(seconds,DEC);
  Serial.print("      ");
  Serial.print("Charging = ");
  if (charger_state == on) Serial.print("on   ");
  else if (charger_state == off) Serial.print("off  ");

  else if (charger_state == bulk) Serial.print("bulk ");
  else if (charger_state == bat_float) Serial.print("float")
  Serial.print("      ");
  Serial.print("pwm = ");
  if(charger_state == off)
  Serial.print(0,DEC);
  else
  Serial.print(pwm,DEC);
  Serial.print("      ");
  Serial.print("Current (panel) = ");
  Serial.print(sol_amps);
  Serial.print("      ");
  Serial.print("Voltage (panel) = ");
  Serial.print(sol_volts);
  Serial.print("      ");
  Serial.print("Power (panel) = ");
  Serial.print(sol_volts);
  Serial.print("      ");
  Serial.print("Battery Voltage = ");
  Serial.print(bat_volts);
  Serial.print("      ");
  Serial.print("\n\r");
  //delay(1000);
}
void light_led(char pin)
{
  static char last_lit;
  if (last_lit == pin)
      return;
  if (last_lit != 0)

      digitalWrite(last_lit, HIGH);
  digitalWrite(pin, LOW);
  last_lit = pin;
}
void led_output(void)
{
  static char last_lit;
  if(bat_volts > 14.1 )
      light_led(LED_BLUE);
  else if(bat_volts > 11.9)
      light_led(LED_GREEN);
  else
      light_led(LED_RED);
}
void lcd_display()
{
  static bool current_backlight_state = -1;
  back_light_pin_State = digitalRead(BACK_LIGHT_PIN);
  if (current_backlight_state != back_light_pin_State)
  {
    current_backlight_state = back_light_pin_State;
    if (back_light_pin_State == HIGH)
      lcd.backlight();
    else
      lcd.noBacklight();
  }
  if (back_light_pin_State == HIGH)
  {
    time = millis();
  }
lcd.setCursor(0, 1);
lcd.print(sol_volts);
lcd.print("V ");
lcd.setCursor(0, 2);

lcd.print(sol_amps);
lcd.print("A");
lcd.setCursor(0, 3);
lcd.print(sol_watts);
lcd.print("W ");
lcd.setCursor(8, 1);
lcd.print(bat_volts);
lcd.setCursor(8,2);
if (charger_state == on)
lcd.print("on   ");
else if (charger_state == off)
lcd.print("off  ");
else if (charger_state == bulk)
lcd.print("bulk ");
else if (charger_state == bat_float)
{
lcd.print("     ");
lcd.setCursor(8,2);
lcd.print("float");
}
int pct = 100.0*(bat_volts - 11.3)/(12.7 - 11.3);
if (pct < 0) pct = 0; else if (pct > 100)
     pct = 100;
lcd.setCursor(12,0);
lcd.print((char)(pct*5/100));
lcd.setCursor(8,3);
pct = pct - (pct%10);
lcd.print(pct);
lcd.print("%  ");
lcd.setCursor(15,0);
lcd.print("PWM");
lcd.setCursor(19,0);

lcd.write(PWM_ICON);
lcd.setCursor(15,1);
lcd.print("   ");
lcd.setCursor(15,1);
if( charger_state == off)
lcd.print(0);
else
lcd.print(pwm);
lcd.print("% ");
lcd.setCursor(15,2);
lcd.print("Load");
lcd.setCursor(15,3);
if (load_status)
{
    lcd.print("On  ");
}
else
{
   lcd.print("Off ");
}
spinner();
backLight_timer();
}
void backLight_timer()
{
  if((millis() - time) <= 15000)
      lcd.backlight();
  else
      lcd.noBacklight();
}
void spinner(void)
{
  static int cspinner;
  static char spinner_chars[] = { '*','*', '*', ' ', ' '};
  cspinner++;


  lcd.print(spinner_chars[cspinner%sizeof(spinner_chars)]);
}

Credits

Balogun oluwafemi

Balogun oluwafemi

2 projects • 8 followers

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