The Noise Toaster is a Lo-Fi analog synthesizer circuit originally designed by the late Ray Wilson of Music from Outer Space and described in his excellent book "Make: Analog Synthesizers". To learn more about analog synthesizers, PCB, and product design, I built my own version of the Noise Toaster with a custom two-board "sandwiched" construction PCB layout and 3D printed enclosure. After getting the PCBs fabricated (which was kindly sponsored by PCBWay), I proceeded to build and analyze each part of the circuit.
The main goal of to this project was to learn about analog synthesizer circuits, PCB design, and the product design process. I tried my best to analyse each stage of the circuit along the way.
Step 1: PCB Design and FabricationThis was my first major PCB design project. My goal was to make a more compact PCB layout than the existing design by Ray Wilson. I went with a two board "sandwiched" construction in which the top board contains the controls, and the bottom board contains most of the remaining circuitry. PCB fabrication was kindly sponsored by PCBWay. The process of uploading the Gerber files was easy and quick, and I was more than happy with the boards which they fabricated and shipped much faster than expected.
Step 2: 3D Printed Enclosure DesignThe enclosure was designed to be compact and featured a snap-fit battery door. I also experimented with a snap-fit speaker grill. The enclosure design went through a few iterations until I finally settled on a size that accepted Eurorack 20HP plates.
Step 3: Power Supply and Audio Amplifier CircuitsMore information about the power supply and audio amplifier circuits on the _electroidiot blog.
Step 4: Exponential Converter and VCO CircuitsRead more on _electroidiot.
Step 5: LFO CircuitRead more on _electroidiot.
Step 6: AREG CircuitRead more on _electroidiot.
Step 7: VCF CircuitRead more on _electroidiot.
Step 8: VCA and WNS CircuitsRead more on _electroidiot
Step 9: Final AssemblyThe finished circuit boards were mounted on a laser cut front panel and installed onto the enclosure. Future plans include making a patchable version for use with a Eurorack system. Learn more about the Noise Toaster on the MFOS website. I also highly recommend Ray Wilson's book "Make: Analog Synthesizers" which goes into more details about the Noise Toaster as well.
Once again, a special thanks to PCBWay for making this project possible. I have used their services afterwards for some other projects as well and am very happy with the results and service.
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