Ali Kaan Ünal
Published

Arduino Powered PLC Display (Cheapest Display for PLC)

World's Cheapest PLC Display to manage any PLC's with a single circuit. Make your Industrial Projects and manage them easily!

IntermediateFull instructions provided1 hour6,006
Arduino Powered PLC Display (Cheapest Display for PLC)

Things used in this project

Hardware components

Circle Electronic PLC Display
×1
Arduino Nano R3
Arduino Nano R3
×1

Software apps and online services

Arduino IDE
Arduino IDE

Story

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Schematics

Schematics

Datasheet

Code

PLC Display Codes

Arduino
#include <Wire.h> 
#include <LiquidCrystal_I2C.h>
LiquidCrystal_I2C lcd(0x27,20,4);  //sometimes the LCD adress is not 0x3f. Change to 0x27 if it dosn't work.

int counter = 0; 
int page=1;
int Ready=1;
int menu=0;
int submenu=0;
int last_counter = 0; 
bool clk_State;
bool Last_State; 
bool dt_State;  
int pushed = 0;
int buzzer = 6;
int var;

#define push 10
#define RELAY1 7 //out1 open
#define RELAY2 5 //out2 close
#define RELAY3 4 //out3 mode
#define RELAY4 3 //out4 time 

void openingMusic(){
  digitalWrite(buzzer, HIGH);
  delay(300);
  digitalWrite(buzzer, LOW);
  delay(200);
  digitalWrite(buzzer, HIGH);
  delay(100);
  digitalWrite(buzzer, LOW);
  delay(200);
  digitalWrite(buzzer, HIGH);
  delay(600);
  digitalWrite(buzzer, LOW);
}
void buzzersetup() {
  digitalWrite(buzzer, HIGH);
  delay(10);
  digitalWrite(buzzer, LOW);
  delay(40);
  digitalWrite(buzzer, HIGH);
  delay(60);
  digitalWrite(buzzer, LOW);
  delay(40);
  digitalWrite(buzzer, HIGH);
  delay(80);
  digitalWrite(buzzer, LOW);
  delay(40);
  digitalWrite(buzzer, HIGH);
  delay(120);
  digitalWrite(buzzer, LOW);
}
void buzzermenuclick() {
  digitalWrite(buzzer, HIGH);
  delay(40);
  digitalWrite(buzzer, LOW);
  delay(120);
  digitalWrite(buzzer, HIGH);
  delay(80);
  digitalWrite(buzzer, LOW);
}
void buzzermenuaction() {
  digitalWrite(buzzer, HIGH);
  delay(40);
  digitalWrite(buzzer, LOW);
}

void setup() {
  pinMode (push, OUTPUT);
  pinMode (buzzer, OUTPUT);
  pinMode (RELAY1, OUTPUT);
  pinMode (RELAY2, OUTPUT);
  pinMode (RELAY3, OUTPUT);
  pinMode (RELAY4, OUTPUT);
  
  lcd.init();                 //Init the LCD
  lcd.backlight();            //Activate backlight
  lcd.home();                 //Home the LCD
  
  PCICR |= (1 << PCIE0);    //enable PCMSK0 scan                                                 
  PCMSK0 |= (1 << PCINT0);  //Set pin D8 trigger an interrupt on state change. 
  PCMSK0 |= (1 << PCINT1);  //Set pin D9 trigger an interrupt on state change.  
  DDRB &= B11111100;        //8, 9 as input for the encoder clock and data pins

  Last_State =   (PINB & B00000001); //pin 8 state (clock pin)? 
  
  //Print the initial text. Delete these lines if you don't want that
  lcd.clear();
  lcd.setCursor(0, 0);
  lcd.print(" Circle Electronic");
  lcd.setCursor(0, 1);
  lcd.print(" PLC User Interface ");
  lcd.setCursor(11, 3);
  lcd.print("Ver 1.24");
  openingMusic();
  delay(1600);

  //Print the first page menu.
  lcd.clear();
  lcd.setCursor(0, 0);
  lcd.print("Open the Gate");
  lcd.setCursor(0, 1);
  lcd.print("Close the Gate");
  lcd.setCursor(0, 2);
  lcd.print("Set Closing Time");
  lcd.setCursor(0, 3);
  lcd.print("Change the Mode");
}

void loop() { 
  
  if((last_counter > counter) || (last_counter < counter)  || pushed) //Only print on the LCD when a step is detected or the button is pushed.
  {
    Ready=1;
    if(menu == 0)//First page of the menu
    {  
     var=1;
        while(var==1){
          buzzermenuaction();
          break;
        }
        var=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print(">Open the Gate");
        lcd.setCursor(0, 1);
        lcd.print("Close the Gate");
        lcd.setCursor(0, 2);
        lcd.print("Set Closing Time");
        lcd.setCursor(0, 3);
        lcd.print("Change the Mode");
        page=1;
        if (pushed)
        {
          pushed = 0;
        }
      }
    
      if(5 < counter && counter < 10)
      {
       while(var==1){
          buzzermenuaction();
          break;
        }
        var=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Open the Gate");
        lcd.setCursor(0, 1);
        lcd.print(">Close the Gate");
        lcd.setCursor(0, 2);
        lcd.print("Set Closing Time");
        lcd.setCursor(0, 3);
        lcd.print("Change the Mode");
        page=2;
        if(pushed)
        {
          pushed=0;
        }     
      }
      
      if(10 < counter && counter < 15)
      {
        while(var==1){
          buzzermenuaction();
          break;
        }
        var=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Open the Gate");
        lcd.setCursor(0, 1);
        lcd.print("Close the Gate");
        lcd.setCursor(0, 2);
        lcd.print(">Set Closing Time");
        lcd.setCursor(0, 3);
        lcd.print("Change the Mode");
        page=3;
        if(pushed)
        {
          pushed=0;
        }       
      }
    
      if(15 < counter && counter < 20)
      {
        while(var==1){
          buzzermenuaction();
          break;
        }
        var=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Open the Gate");
        lcd.setCursor(0, 1);
        lcd.print("Close the Gate");
        lcd.setCursor(0, 2);
        lcd.print("Set Closing Time");
        lcd.setCursor(0, 3);
        lcd.print(">Change the Mode");
        page=4;
        if(pushed)
        {
          pushed=0;
        }  
     }
  }//menu = 0;

    //Second page of the menu
    if(submenu == 1)
      {  
        if(0 <= counter && counter < 5)
        {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Are You Sure?");
        lcd.setCursor(0, 1);
        lcd.print(">Yes");
        lcd.setCursor(0, 2);
        lcd.print("No");       
        page = 1;
        pushed = 0;  
        }     
        if(5 < counter && counter < 10)
        {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Are You Sure?");
        lcd.setCursor(0, 1);
        lcd.print("Yes");
        lcd.setCursor(0, 2);
        lcd.print(">No");       
        page = 2;
        pushed = 0;                 
        }            
      }//submenu = 1;

    //Third page of the menu
    if(submenu == 2)
    {  
      if(0 <= counter && counter < 5)
      {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Are You Sure?");
        lcd.setCursor(0, 1);
        lcd.print(">Yes");
        lcd.setCursor(0, 2);
        lcd.print("No");       
        page = 1;
        pushed = 0;  
        }     
        if(5 < counter && counter < 10)
        {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Are You Sure?");
        lcd.setCursor(0, 1);
        lcd.print("Yes");
        lcd.setCursor(0, 2);
        lcd.print(">No");       
        page = 2;
        pushed = 0;               
      }
    }//submenu = 2;

    //Forth page of the menu
    if(submenu == 3)
    {  
       if (0 <= counter && counter < 5)
      {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print(">2 Seconds");
        lcd.setCursor(0, 1);
        lcd.print("5 Seconds");
        lcd.setCursor(0, 2);
        lcd.print("10 Seconds");    
        lcd.setCursor(0, 3);
        lcd.print("20 Seconds");    
        page = 1;
        pushed = 0;
      }
      if (5 < counter && counter < 10)
      {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("2 Seconds");
        lcd.setCursor(0, 1);
        lcd.print(">5 Seconds");
        lcd.setCursor(0, 2);
        lcd.print("10 Seconds");   
        lcd.setCursor(0, 3);
        lcd.print("20 Seconds");    
        page = 2;
        pushed = 0;
      } 
      if (10 < counter && counter < 15)
      {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("2 Seconds");
        lcd.setCursor(0, 1);
        lcd.print("5 Seconds");
        lcd.setCursor(0, 2);
        lcd.print(">10 Seconds");    
        lcd.setCursor(0, 3);
        lcd.print("20 Seconds");    
        page = 3;
        pushed = 0;
      } 
      if (15 < counter && counter < 20)
      {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("2 Seconds");
        lcd.setCursor(0, 1);
        lcd.print("5 Seconds");
        lcd.setCursor(0, 2);
        lcd.print("10 Seconds");    
        lcd.setCursor(0, 3);
        lcd.print(">20 Seconds");    
        page = 4;
        pushed = 0;
      } 
    }
    //submenu = 3;
    
    if(submenu == 4)
    {  
      if (0 <= counter && counter < 5)
      {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print(">Automatic Mode");
        lcd.setCursor(0, 1);
        lcd.print("Manuel Mode");     
        page = 1;
        pushed = 0;
      }
      if (5 < counter && counter < 10)
      {
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Automatic Mode");
        lcd.setCursor(0, 1);
        lcd.print(">Manuel Mode");     
        page = 2;
        pushed = 0;
      } 
    }//submenu = 4;

   //end of the MENU prints on the LCD
 
 last_counter = counter; //Save the value of the last state

//Now we detect when we push the button
if(digitalRead(push))
  {    
     if(submenu == 1)
    {    
       if(page==1)
       {
         var=1;
        while(var==1){
          buzzersetup();
          break;
        }
        var=0;
        menu=0;
        submenu=0;
        counter=1;
        pushed=0;
        Ready=0;        
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Gate is Opening...");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        digitalWrite(RELAY1, HIGH);
        delay(2000);
        digitalWrite(RELAY1, LOW);
        delay(4000);
       }
    
       if(page==2)
       {
        var=1;
        while(var==1){
          buzzermenuclick();
          break;
        }
        var=0;
        menu=0;                
        submenu=0;
        counter=0;
        pushed=0;
        Ready=0;
        lcd.clear();
        lcd.setCursor(0,0);
        lcd.print(" Going Back...  ");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        delay(4000);
       }     
    }//end of submenu 1

    if(submenu == 2)
    {    
       if(page==1)
       {
         var=1;
        while(var==1){
          buzzersetup();
          break;
      }
        var=0;
        menu=0;
        submenu=0;
        counter=1;
        pushed=0;
        Ready=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Gate is Closing");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        digitalWrite(RELAY2, HIGH);
        delay(2000);
        digitalWrite(RELAY2, LOW);
        delay(4000);
       }
    
       if(page==2)
       {
        var=1;
        while(var==1){
          buzzermenuclick();
          break;
        }
        var=0;
        menu=0;
        submenu=0;
        counter=0;
        pushed=0;
        Ready=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Going Back");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        delay(4000);
       }    
    }//end of submenu 1

    if(submenu == 3)
    {    
       if(page==1)
       {
        var=1;
        while(var==1){
          buzzermenuclick();
          break;
        }
        menu=0;
        submenu=0;
        counter=1;
        pushed=0;
        Ready=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Closing Time 2 Sec ");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        digitalWrite(RELAY3, HIGH);
        delay(2000);
        digitalWrite(RELAY3, LOW);
        delay(4000);
       }
        if(page==2)
       {
        var=1;
        while(var==1){
          buzzermenuclick();
          break;
        }
        menu=0;
        submenu=0;
        counter=0;
        pushed=0;
        Ready=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Closing Time 5 Sec ");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        digitalWrite(RELAY3, HIGH);
        delay(5000);
        digitalWrite(RELAY3, LOW);
        delay(4000);
       }    
       if(page==3)
       {
        var=1;
        while(var==1){
          buzzermenuclick();
          break;
        }
        menu=0;
        submenu=0;
        counter=0;
        pushed=0;
        Ready=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Closing Time 10 Sec ");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        digitalWrite(RELAY3, HIGH);
        delay(10000);
        digitalWrite(RELAY3, LOW);
        delay(4000);
       }
       if(page==4)
       {
        var=1;
        while(var==1){
          buzzermenuclick();
          break;
        }
        menu=0;
        submenu=0;
        counter=0;
        pushed=0;
        Ready=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Closing Time 20 Sec ");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        digitalWrite(RELAY3, HIGH);
        delay(20000);
        digitalWrite(RELAY3, LOW);
        delay(4000);
       }           
    }//end of submenu 1
    
    if(submenu == 4)
    {    
       if(page==1)
       {
        var=1;
        while(var==1){
          buzzermenuclick();
          break;
        }
        menu=0;
        submenu=0;
        counter=0;
        pushed=0;
        Ready=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Automatic Mode");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        digitalWrite(RELAY4, HIGH);      
        delay(4000);
       }
    
       if(page==2)
       {
        var=1;
        while(var==1){
          buzzermenuclick();
          break;
        }
        menu=0;
        submenu=0;
        counter=0;
        pushed=0;
        Ready=0;
        lcd.clear();
        lcd.setCursor(0, 0);
        lcd.print("Manuel Mode");
        lcd.setCursor(0, 2);
        lcd.print("      Wait      ");
        digitalWrite(RELAY4, LOW);      
        delay(4000);
       }        
    }//end of submenu 1
   if(menu == 0 && Ready==1)
    {    
       if(page==1)
       {
        var=1;
        while(var==1){
        buzzermenuclick();
        break;
        }
        var=0;
        submenu=1;
        counter=0;
        pushed=1;
        delay(500);       
       }
    
       if(page==2)
       {
        var=1;
        while(var==1){
        buzzermenuclick();
        break;
        }
        var=0;
        submenu=2;
        counter=0;
        pushed=1;
        delay(500);
       }
    
       if(page==3)
       {
        var=1;
        while(var==1){
        buzzermenuclick();
        break;
        }
        var=0;
        submenu=3;
        counter=0;
        pushed=1
        ;delay(500);
       }
    
       if(page==4)
       {
        var=1;
        while(var==1){
        buzzermenuclick();
        break;
        }
        var=0;
        submenu=4;
        counter=0;
        pushed=1;
        delay(500);
       }
    }//end of menu 0
    
  }


  //Add limit for the counter. Each line of the menu has 5 points. Since my menu has 4 lines the maximum counter will be from 0 to 20
  //If you add more lines for the menu, increase this value
  if(counter > 20)
  {
    counter=20;
  }
  if(counter < 0)
  {
    counter=0;
  }
}//end void



//Interruption vector

ISR(PCINT0_vect){
  
  clk_State =   (PINB & B00000001); //pin 8 state, clock pin? 
  dt_State  =   (PINB & B00000010); 
  if (clk_State != Last_State){     
     // If the data state is different to the clock state, that means the encoder is rotating clockwise
     if (dt_State != clk_State) { 
       counter ++;
     }
     else {
       counter --;
     } 
   } 
   Last_State = clk_State; // Updates the previous state of the data with the current state
  
}

Credits

Ali Kaan Ünal

Ali Kaan Ünal

10 projects • 9 followers
Circle Electronic Maker products, DIY Electronics and kits. #makersgonnamake

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