Ivmech Mechatronics' PitFusion Gives Your Raspberry Pi a Fused Thermal and Visible Light Camera

A Melexis MLX90640 thermal sensor sits next to a five-megapixel visible-light camera in this sensor-fusion add-on for the Raspberry Pi.

Gareth Halfacree
1 month ago β€’ Sensors / HW101

London-based engineering and design firm Ivmech Mechatronics and Innovation has designed a Raspberry Pi accessory that delivers sensor fusion between a thermal imaging sensor and a visible-light camera β€” merging the two into a single view.

"The PitFusion is a cutting-edge dual-camera module developed for the Raspberry Pi, combining a thermal imaging sensor (MLX90640) and a Raspberry Pi [compatible] camera [module] into a single, compact device," Ivmech Mechatronics explains of its creation. "This innovative module is designed to provide users with the ability to capture both thermal and visual images simultaneously, opening up a wide range of applications in fields such as automation, robotics, security, and environmental monitoring."

If you're looking for a thermal sensor fusion setup on a budget, the PitFusion aims to deliver just that. (πŸ“Ή: Ivmech Mechatronics and Innovation)

Thermal imaging sensors are designed to measure temperatures at a distance β€” acting like a non-contact thermometer, but rather than taking a single spot measurement capturing readings over a grid and interpreting them as the familiar "thermal vision" imagery where, using a standard "iron" color scheme, hot things glow red, yellow, or white, and cold things are blue or black. A visible-light camera, similarly, captures a grid of light and color measurements that can be viewed as an image β€” and the PitFusion works to combine the two.

The idea of blending thermal imaging with visible-light imaging isn't new: plenty of commercial thermal cameras do the same, typically as a way to add detail to the often low-resolution thermal view. The PitFusion, though, is designed for use with the Raspberry Pi family of single-board computers β€” and targets those looking to play with thermal fusion imagery on a budget.

The device is based on a five megapixel visible-light camera capable of capturing imagery at a resolution of up to 2,592Γ—1,944. Next to the visible-light camera is the thermal sensor, a Melexis MLX90640 β€” chosen for its low cost and with a somewhat limited resolution of 32Γ—24 for 768 total readings updating at 32Hz. The low-resolution thermal data is streamed to the Raspberry Pi over the I2C bus, then scaled up to match the resolution of the MIPI Camera Serial Interface (CSI)-connected visible-light camera β€” displaying a fusion of the two.

Ivmech Mechatronics is taking orders for the PitFusion on its website at $120.10 plus shipping, a price that reflects the low resolution of the thermal sensor; the company has also published source code Python-powered supporting software on GitHub under the reciprocal GNU General Public License 3, with the promise that schematics and board layouts files will follow in due course.

Gareth Halfacree
Freelance journalist, technical author, hacker, tinkerer, erstwhile sysadmin. For hire: freelance@halfacree.co.uk.
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