Harvester Tear Down Effort 1

Target Item :

low cost shower head module

Focus :

What does the harvesting technology look like for this flow harvester?

Why :

This shows that with a very simple and inexpensive method, users can provide power sources in rather unique areas.This flexibility can lead to many more IoT devices that never require batteries.

Background :

I recently purchased a new kitchen faucet and found that it has LED lights that turn on relative to the water flow. This has turned out to be a really nice feature late at night. I wondered what the mechanism looked like on the inside.

Not wanting to destroy my own faucet, and finding cheaper alternatives on Amazon, I placed an order for something I could tear apart.

Equipment:

The shower head I purchased was $15. It is a very cheap plastic shower head and does not come with the attachment hose. What I liked was I could unscrew the head and pull out the harvesting / LED module to work with directly.

As you can see in the above pictures, the module has been completely encased in an overmold plastic to make it fully waterproof for the electronics. The water comes into the harvester through the side vents located around the smaller end of the puck. The vents angle the water to be forced in line with the circle shape. The water leaves through center holes at the bottom of the puck.

I first removed the cap over the water entry cavity. This revealed an impeller which is in line with the direction the water is forced through via the side vents. As water comes in, the impeller will spin.

Here you can see the impeller contains a magnetic strip lining the inside. The base of the puck contains many small harvesting transformers which will pick up the magnetic field and convert it into energy to power the puck.

I continued to use the dremel with the grinding wheel attachment to remove the plastic layers efficiently but with some amount of control. The intent of the tear down was knowledge and not to retain functionality. I was able to begin to reveal the internal transformers slowly but surely.

I also started to peel away the layers of plastic around the PCB. The circuit board is fairly simple which is not surprising. There was a large floating item in the center which likely was a sizable cap as part of the rectification process.

This concept is not only being used for LED lights, but also helping to power fully automated faucets.

These faucet examples utilize much larger turbine generators, but with our Everactive batteryless technology leveraging a simple solution as the one above, more features can be unlocked in a much smaller footprint with more sensing and communication capabilities available.